Lugged Wafer Knife Gate

Lugged Wafer Knife Gate Valves

INSAMCOR – LW

DFC’s purpose is to solve typical and perennial valve problems. We achieve this by providing quality valves that provide the lowest cost of ownership and operation, highest reliability and minimum lifetime maintenance. DFC’s Insamcor range of lugged wafer ductile iron & stainless steel bidirectional knife gate valves feature a unique moulded body seal without seat pockets or cavities providing trouble free operation in slurry applications.

Design Features and Advantages

  • Mechanically retained moulded body seal
  • Gate guided through full length of the stroke
  • Self-cleaning flush out corners prevent deposit build-up in sealing area
  • Full bore unrestricted flow area – no seat pockets or cavities
  • Bi-directional leak-proof sealing
  • 150 psi CWP (10 bar) pressure rating for all sizes
  • Adjustable stuffing box and gland design ensures leak-proof sealing to atmosphere
  • Secondary transverse seal increases the wear life of the primary seal
  • Built in PTFE scrapers keep the blade free from any foreign matter over the whole width of the blade during operation
  • Yoke design allows for easy mounting of proximity and limit switches and also includes lockouts in both the open and closed position
  • The mounting plate is designed to accept manual, pneumatic or electric actuation

Sealing Principle

In the fully open position the valve is sealed to atmosphere through a combination adjustable stuffing box acting as the primary seal and a secondary transverse seal. The purpose of the secondary seal is to act as a scraper and extends the life of the primary seal.

As the valve closes the gate remains in contact with the mechanically retained moulded body seal throughout the stroke and is guided by the valve body. When the gate approaches the fully closed position, the angle between the blade and the flush-out corners create turbulent flow of the media over the seating area. The turbulent flow removes all the sediment from the seat which allows the gate to fully close on the seating area free from any slurry build-up.

When the valve opens the gate again remains in contact with the body seal and is wiped clean by scraper blades that ensure trouble free operation during the next closing cycle.

Construction Materials

Size: 2″ – 24″ (DN50 – DN600) 

Pressure: 150psi CWP (10 bar)

Body: FBE coated Ductile Iron, or etch primed Ductile Iron with SRL faces & bore

Seals: Molded Nitrile Body Seal

Yoke: Fusion bonded epoxy Mild Steel

Gate: 304L Stainless Steel

Flange Drilling: ANSI B16.5 Class 150 AS 2129 Table D & E PN 10 & PN 16

Size: 2″ – 24″ (DN50-DN600)

Pressure: 150psi CWP (10 bar)

Body: CF8M-Stainless Steel

Seals: Machined PTFE

Yoke: 304L Stainless Steel

Gate: 316L Stainless Steel

Flange Drilling: ANSI B16.5 Class 150 AS 2129 Table D & E PN 10 & PN 16

Optional

Pressure Rating
Sizes 2″ – 6″ (DN50-DN150) available as a 230 psi CWP (16 bar) valve

Gate
Different gate materials available on request

Actuators
Manual, manual be vel gear, p neu matic, electrome chanical, hydraulic and lever

Deflector Cones
Replaceable Ni-hard wear cone with gasket Polyure thane deflector cones

Seals
Various elastomers available

Ports
Vee & pentagonal ports for flow control

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